Tuesday, August 31, 2010
Gauges
Monday, August 30, 2010
Small Parts Sandblasting Part 1
Sunday, August 29, 2010
Recovering the Seats
The Passenger's Seat:
Disassembled:
Stripped:
New Foam
Leaving my Mark:
Finished Seat Back...almost. Overnight last night, the seat back developed a wrinkle, seen in the upper left corner just above the inset pattern. It should be a major pain in the butt to redo. This seat back took me the entire duration of the movie Cars to do. It's never taken me so long to recover a seat, but I opted for new foam. The seat bottom needs to be welded up and blasted clean before I can upholster it.
Blue was never a factory color for the Pickups with the Ranger package. I think it was only beige, red or black. I also went with 1965 upholster rather than 1966. I like the '65 not having the faux woven inset pattern and I prefer the shade of blue available in 1965 over the 1966. The interior will be mostly blue with some white. The dash and painted parts of the doors will be white. The carpet, dash pad, door panels and door access panels will be blue. My hog ring pliers need to be replaced as well with a better quality set.
Blue was never a factory color for the Pickups with the Ranger package. I think it was only beige, red or black. I also went with 1965 upholster rather than 1966. I like the '65 not having the faux woven inset pattern and I prefer the shade of blue available in 1965 over the 1966. The interior will be mostly blue with some white. The dash and painted parts of the doors will be white. The carpet, dash pad, door panels and door access panels will be blue. My hog ring pliers need to be replaced as well with a better quality set.
Friday, August 27, 2010
Replacement Suspension
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Still assembled:
I found the replacement suspension today. It comes from a 2004 Crown Victoria police car. The benefits are rack and pinion steering, modular engine support, bigger police brakes, modern suspension geometry, modern braking, and getting rid of the tried and true Twin I Beam setup. The entire setup dropped out of the donor car in about 20 minutes because it's held in by four bolts, the steering shaft and a few bolts in the trailing end of the lower control arm. I picked up the kids, put them to bed and disassembled everything. Apparently, someone at the police garage thinks every bolt should be torqued to 500ft/lbs. It was very, very difficult to get all this stuff apart. It took almost 2 hours and one of the hubs is still stuck in the spindle. Tonight, I'll have to make a list all the replacement parts to make this stuff like new again.
Crossmember:
Tips:
There is a brace on each side of the top of the crossmember that stabilizes the top of the spring pocket to the top of the frame rail. Remove them only after the two main support bolts on each side have been removed from underneath. This piece can hold the entire setup up and make removing the main support bolts a lot easier.
Thursday, August 26, 2010
Front Suspension Removal
After work tonight, I removed the front suspension completely. This sounds like a big job, but Ford switched to a system they called "Twin I Beam" in 1965. Basically, instead of one straight axle in the front of the truck, they gave each wheel its own axle which was suspended at the opposite side of the truck and directly beneath the floor of the cab at the rear through what they called radius arms. It provided a much smoother ride over a straight axle since bumps in the road could be absorbed by one side of the suspension rather than the entire front. The system is prone to alignment issues as components wear and it won't quite give me the ride I'm going for.
It all drops out by removing one nut on each radius arm, one bolt at the end of each I beam, two small bolts holding on the springs, the brake lines and the shocks. That's it.
I had to pull the truck out from the wall to get around to the driver's side. SWMBO has already staked her winter claim to the garage insisting that the truck not encroach the space her car will occupy when the first frost hits.
Next, I'll remove the slushbox and monster 460. The truck was originally an I6 3 speed. I'm not totally set on the powerplant and transmission yet, but there's plenty of time to decide. After that, it's off with the cab for the frame work.
Tuesday, August 17, 2010
Driver's door finally arrived
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I was getting the run around from the eBay seller on the driver's side door. I got a jumbled up message Monday saying that his laptop was all screwed up and that UPS wasn't sure when the package would arrive. He first thought Friday, then Monday and then Tuesday. It's odd that UPS would have told him they were unsure since as soon as a package enters their system, they usually know when it will be delivered. Perhaps he was using UPS as a scapegoat for not shipping the door for over a week after payment? I don't know. He told me not to have it blasted either, since it is such a good door. It needs to be cleaned up like everything else...
Hopefully I can get it to the blaster Friday after work since I'll be out of town for a few days.
Monday, August 16, 2010
Clean Steel Comes Back Home
Sunday, August 15, 2010
Rear Frame Cleaning
Today, after 9 hours of cleaning the garage, I decided to take everything off the rear half of the frame rails. This includes the rear brake drums, springs, brake cables and the exhaust. I also had to remove a bunch of random nuts and bolts that were just screwed into the frame rails. The bolts for the springs were a bear to remove and they had rusted into the bushings for the springs. The springs are trash and need to be replaced.
The blaster called and said that the cab, fenders, inner fenders, and a few other parts are clean and ready to be picked up. I'll drop off the bed when I go to pick up the cab and parts.
Sunday, August 8, 2010
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Wednesday, August 4, 2010
Back in the day...
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